Custom Aerial Work Platform Tyre Manufacturers

How structural design improves the carrying capacity of aerial work platform tyre

Mechanical optimization of carcass structure
The Jiangsu Topower Tyre Co., Ltd. R&D team uses advanced finite element simulation analysis technology to conduct in-depth analysis of the carcass structure of AWP tires. Traditional tires often face the challenges of cord breakage and carcass deformation under heavy load conditions. To this end, Topower Tyre introduced double-layer high-strength cord cross-weaving technology, which successfully increased the tear resistance strength of the carcass by 35%. In addition, the use of nano-scale rubber composite materials enhances the adhesion between the cord and the rubber, ensuring that the carcass can maintain structural stability when withstanding heavy loads.
For example, in solid tires, Topower Tyre innovatively adopts a honeycomb carcass skeleton design. This design can evenly disperse the vertical load onto the tread, so that the tires are less 25% from the traditional structure when carrying 5 tons of weight, significantly reducing the risk of equipment rollover. The introduction of a dynamic stress compensation layer can adjust the stiffness of the carcass in real time to adapt to the load-bearing needs under different road conditions, further improving the adaptability and safety of the tires.
Bionic design of pattern structure: double improvement of grip and bearing capacity
As an important factor affecting load-bearing capacity, Topower Tyre draws inspiration from nature and integrates the structure of octopus suction cups and the principle of gecko foot bristles into the tire pattern design. Through 3D stereo bionic pattern technology, the tire's grip on slippery or rugged roads has been increased by 50%, while effectively reducing the impact of block deformation on load-bearing capacity.
Taking pneumatic tires as an example, Topower Tyre innovatively adopts the composite pattern design of "V-shaped main groove + horizontal thin groove". The main groove is responsible for draining water and sludge, while the fine grooves increase the friction coefficient with the ground through bionic microstructure. The actual data show that the slip rate of the tire under full load conditions is reduced by 40%, effectively avoiding load-bearing failure caused by slippage and greatly improving the safety performance of the tire.
Bead structure reinforcement design
During operation, Aerial Work Platform Tyres often need to withstand frequent impact and torsional forces, and the strength of the bead directly affects the service life and load bearing stability of the tire. Topower Tyre combines high-modulus wire rings with aramid fiber composite materials to increase the impact resistance of the beads by 60%, while reducing the weight of the beads and reducing the energy consumption of the equipment.
The application of dynamic sealing lip technology ensures that the tires maintain good air tightness when they are subjected to heavy loads, reducing the risk of reduced load capacity due to air leakage. In the solid tire series, Topower Tyre adopts an integrated bead structure, which completely eliminates the problem of joint stress concentration of traditional assembled beads, extending the service life of the tire to 5 years or 5,000 hours, greatly improving the reliability of the product.
Structural lightweight and material coordination
While improving load-bearing capacity, Topower Tyre also pays attention to the lightweight design of tires. Through topology optimization algorithm, the R&D team reduced the amount of material in the non-load-bearing area while ensuring structural strength, reducing the tire weight by 10% to 15%. The lightweight design not only reduces the energy consumption of the equipment, but also improves the dynamic load-bearing response speed of the tire by reducing inertia forces, further optimizing the user experience.
In terms of materials, the special rubber composite material jointly developed by Topower Tyre and Qingdao University of Science and Technology has high strength and high elasticity, allowing the tire to effectively disperse stress when it withstands heavy loads and quickly recover deformation, thereby avoiding the attenuation of load-bearing capacity caused by material fatigue. The application of this material provides a solid guarantee for the service life and safety of the tire.

Aerial work platform tyre what aspects need to be checked in daily life

In modern industrial applications, the performance and safety of tires are directly related to the operating efficiency and operational safety of the equipment. Topower Tyre AWP tires are committed to providing excellent load-bearing capacity and service life with their advanced technology and superior materials.
Air pressure monitoring
Aerial Work Platform Tyres use patented technology to optimize their carcass structure, ensuring air pressure stability is a key factor in improving load-bearing capacity and extending service life. It is recommended to use a high-precision air pressure gauge to check the tire pressure before each operation to ensure that it meets the standard values ​​specified in the equipment manual (for example, the standard air pressure of an inflatable tire is usually between 0.8 and 1.2MPa). The intelligent tire pressure monitoring system (TPMS) independently developed by Topower Tyre has been applied to some high-end products, which can feed tire pressure data back to terminal equipment in real time, significantly reducing errors in manual inspections.
Tread wear and crack inspection
Although Topower Tyre AWP tires use a highly wear-resistant rubber formula (such as a patented tear-resistant formula), the following key details need to be regularly paid attention to during long-term use:
Pattern depth: Use a vernier caliper to measure the depth of the main groove. When the depth is less than 3mm, the tires need to be replaced in time. The pattern design life of Topower Tyre solid tires can reach 5,000 hours, and reasonable arrangement of replacement cycles can effectively avoid safety hazards.
Crack detection: Focus on checking the shoulder and side wall areas. Although Topower Tyre's anti-tie technology can effectively delay the spread of cracks, regular carcass integrity cannot be ignored.
Embed Cleaning: The tire surface may be embedded with foreign objects such as gravel and metal chips. Although Topower Tyre tires adopt a "self-cleaning" tread pattern design, manual cleaning is still an important measure to extend the service life of the tire.
Structural Integrity Assessment
Topower Tyre Aerial Work Platform Tyres improve their impact resistance through the "double-layer steel cord + high-strength nylon" composite structure, but the following points need to be paid attention to in daily use:
Blow and deformation: Perform visual inspections regularly to confirm whether there are abnormal protrusions or deformations in the carcass. The Topower Tyre solid tire adopts a "zero air pressure" design, effectively avoiding the risk of inflatable tire blowouts.
Rim fit: Check the uniformity of the contact surface between the rim and the tire. Jiangsu Topower Tyre Co., Ltd. provides customized rim matching services to ensure assembly compliance and safety.
Temperature monitoring: After a long period of operation, use an infrared thermometer to detect the tire temperature. Although Topower Tyre tires are made of low heat generation formula, overload operation in high temperature environments is still necessary to prevent degradation of tire performance.
Special inspection under special operating conditions
For different application scenarios, Jiangsu Topower Tyre Co., Ltd. provides a diverse product solution to meet specific needs:
Explosion-proof tires: In flammable and explosive environments such as petrochemicals and mining, the integrity of the tire anti-static coating needs to be checked daily. Jiangsu Topower Tyre Co., Ltd.'s explosion-proof tires are ATEX certified and can withstand explosive impacts equivalent to 10kg TNT equivalent.
Cut-resistant tires: In complex working conditions such as construction sites, it is necessary to focus on checking the tread for cuts or scratches. The cut-resistant tires of Jiangsu Topower Tyre Co., Ltd. use a "double-layer armor" structure, which can effectively resist the puncture of 5mm steel nails.
Low temperature environment: In the winter in the north, it is necessary to check whether the tires are brittle. Jiangsu Topower Tyre Co., Ltd.'s cold-resistant tires can withstand low temperatures of -40°C, but they should avoid sudden acceleration or sudden braking during use to prevent damage caused by thermal shock.